When workers excavate in a city rich in  cultural heritage  like Madrid, the ground can reveal a trove of surprises. Recently, during the expansion of  Metro Line 11 , workers discovered a wall of the  Royal Canal of Manzanares , an ambitious waterway envisioned by  Felipe II . While the significance of this structure was undisputed, questions arose regarding its preservation due to its delicate nature and the complexity of the area. The dilemma? How to rescue it without causing damage.

The solution, it turns out, was to look back in time. They drew inspiration from  Ancient Egyptian techniques .

Underground Discovery. Spanish architects are well aware that in a city like Madrid, excavation often uncovers  archaeological remains . This was evident in the works associated with the Expansion of Line 11. Just a few months before the discovery, the excavation team found not just rocks, but also remains of the Royal Canal of Manzanares.

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Curiosity Meets Reality. While this finding is fascinating, it did not catch experts off-guard. According to archaeologist  Esther Andreu , “it was not surprising to encounter this section of the canal here.” With previous archaeological efforts in the area, experts had been using  laser scanning  to study the landscape extensively.

The Vision of the Royal Canal was perhaps one of Felipe II’s grandest aspirations. In the  16th century , he pondered why Madrid couldn’t have its own port connected to the Atlantic Ocean. While it may sound fanciful, the monarch envisioned a waterway that would connect  Madrid with Lisbon , resembling the locks and canals he had observed in Flanders. This ambitious project led to plans for a 600-kilometer navigable route, requiring the ability to navigate a 650-meter elevation difference.

Progress and Setbacks. By  1584 , Felipe II traveled from Madrid to  Aranjuez  to inspect the project. However, neither his efforts nor those of the engineers—most notably  Juan Bautista Antonelli , who led the project—were sufficient to bring the canal to the scale originally envisioned. Ultimately, the structure extended only  22 kilometers , significantly shorter than anticipated, with ten locks and various facilities. Several challenges impeded progress, including Antonelli’s death in  1588  and the  political distancing  from Portugal.

Considering the Remains. The pressing question now arises: what should happen to the remains of the Royal Canal? Their historical and cultural significance is undeniable. While historical remnants like small stones or metals can be handled with relative ease, the proper care and management of a structure weighing several tons present unique challenges. Moving the wall without causing deterioration raises critical questions.

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According to Andreu, the unearthed section was approximately nine meters wide and 1.5 meters deep. “It was not very deep, as it paralleled the  Manzanares River .” Faced with this complex situation, the project managers decided to adopt methods inspired by Ancient Egypt.

A Complex Procedure. Although daunting, the task took on a new life under the guidance of  Miguel Ángel López Marcos , an expert in archaeological recovery. He successfully handled similar projects before, such as restoring the colossi in  Luxor . “The extraction had to be done in block. Disassembling would compromise the wall’s integrity,” he explained, emphasizing that conventional engineering tools lacked the necessary capability for this kind of task.

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A Unique Solution. To manage this challenge, López Marcos and his team innovated a protective cage—essentially a shield beneath the structure that involved placing steel bars to support a 14-ton wall.  Hydraulic beams and jacks  allowed them to safely lower the wall so it could be transferred to a crane truck. Moreover, to facilitate movement, steel rollers were utilized under the cage.

The Final Goal. The ultimate aim is to restore and showcase these historical remains. Once the  Madrid River station  project is completed, the public will be able to view the wall as a tribute to the ambitious project that once sought to make Madrid a powerful port city. This endeavor not only highlights the challenges of modern engineering but also pays homage to the rich history that lies beneath the streets of Madrid.

Images | Wikipedia and Silke Baron (Flickr)



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